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Metal 3D printing: The future of additive manufacturing

Posted on 12. September 2024

It is clear to see why the number of metal construction companies adopting 3D printing, known as simply WAAM (Wire Arc Additive Manufacturing) in the industry, is on the rise. The growing demand for modern, individualized production facilities is closely followed by the desire for customized single solutions. Time and again, we need non-standard spare parts within the shortest possible time. And in prototype construction, we aim not only to save on tool costs but also to shorten development times.…

Smart Technologies

Double the speed: tandem welding of yellow goods

Posted on 29. August 2024

Modern hydraulic excavators effortlessly clear over 20 tons of earth, rock, and rubble like a huge mechanical arm. Yellow goods, such as excavators, wheel loaders, caterpillar bulldozers, and agricultural machinery are subjected to enormous strain. Alongside maneuvering heavy loads on unpaved ground, the equipment also has to withstand the immense pressure- and tractive forces of the constant digging, lifting, and swiveling movements.…

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Metal 3D printing: shapes on demand—a utopia?

Posted on 22. January 2024

We are all living in volatile times. The energy revolution, geopolitical tensions, and uncertain supply chains are putting us all to the test almost every day. Discussions are often controversial and heated. But one thing is sure: production is more challenging than ever—because in the future it will have to be more resource-efficient, faster, more flexible, more cost-effective, more environmentally friendly, and in small batch sizes. This is where metal 3D printing comes in.…

Smart Technologies

Industrial plasma cleaning of surfaces in joining technology

Posted on 13. January 2023

It is a bright flame that can resemble a welding arc, but has nothing to do with joining itself – at most it is involved in the preparation. The arc moves over metal and plastic surfaces with millimeter precision, controlled with the highest level of accuracy by a robot. Afterwards the workpieces look the same as before, but on closer inspection significant differences are apparent.…

Smart Technologies

Risk-free welding: why welding fume extraction is so important

Posted on 7. November 2022

It makes its way through the mouth and nose and into the smallest branches of the lungs – insidiously entering the body. “It” is welding fume. If you don’t use adequate protection, it spreads across the entire workshop and you breathe in the particles even when you’re not welding. So that’s the bad news. The good news is that targeted protective measures – first and foremost effective welding fume extraction – can significantly reduce exposure to welding fume. But what…

Smart Technologies

Safe and demonstrable welding thanks to welding data documentation

Posted on 7. September 2022

From car bodywork to railway bridges, from industrial production plants to oil and gas pipelines: wherever welding is carried out, manufacturers and users expect flawless and demonstrable quality. Ultimately, stable and flawless weld seams are crucial for the manufactured products to function properly and safely. For most companies, ongoing quality assurance with the help of special monitoring and checking systems is therefore of central importance. In this blog post, you’ll find out about the role that welding data documentation plays…

Smart Technologies Welding Stories

Quality assurance in high-tech vehicle manufacturing: documenting welding data with WeldCube Premium

Posted on 25. August 2022

What does one of the most capable all-terrain vehicles in the world, yet at the same time one of the most practical for everyday use, have to do with documenting welding data? The huge ground clearance and built-in deep wading capabilities of the Mercedes G drop a clear hint: The vehicle is designed to cope with the most extreme off-road conditions – pulling force and a long service life have to be guaranteed when the G is subjected to violent…

Smart Technologies

COBOT – when manual welding just isn´t enough

Posted on 20. July 2022

Guidelines as far as the eye can see. Formula 1 calls them regulations; in welding technology they’re standards and specifications. And as in motor racing, when it comes to quality and safety the demands placed on modern-day welding are very high. Welds that can be reproduced at any time and seamless weld data documentation are no longer rare, but rather state of the art. If welding takes place manually, it is often impossible to satisfy these requirements. The solution is…

Smart Technologies

Outsourcing prototype welding and freeing up more resources for innovations

Posted on 13. July 2021

What do battery trays in automotive construction and cable car gondolas have in common? The answer is surprisingly simple: the crucial role their many weld seams play when it comes to safety. Both battery trays and cable car gondolas also have to meet high quality and safety standards. The demands on weld seams are high in other sectors too. But the high-tech welding systems required for prototype construction often cost a fortune … …

Smart Technologies

Robotic welding cells – sustainable, safe, cost effective

Posted on 12. May 2021

What is to be done when large quantities of welded parts have to be produced? Robotic welding cells are the answer, even though the requirements placed on the design of these cells are enormous, as parts of different shapes, weights and sizes demand specific solutions.…

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