What Is … TIG Welding?

TIG arc between tungsten electrode and workpiece

What does “TIG” stand for? Why is inert gas used in this process? And what role do tungsten electrodes play? Welding is complex but the basics are actually pretty easy to understand. The Fronius “What is …?” series helps to build an understanding of welding and to maintain an overview of the basic terms.

Tungsten Inert Gas Welding

TIG welding is a process that enables top-quality weld seams. The arc burns between a temperature-resistant, non-melting tungsten electrode, and the workpiece. The inert shielding gas that gives the process its name creates an oxygen-free gas atmosphere and prevents chemical reactions with the liquid weld pool. This results in smooth, level, and non-porous weld seams. The filler metal is guided manually or using a wirefeeder.

TIG welding can be used for all metals that are suitable for welding. The biggest area of application here is stainless steels, and the processing of non-ferrous metals such as aluminum, copper, and brass. TIG is primarily used for root passes as the seams are smooth and non-porous, and can therefore withstand dynamic forces well.

Inert Shielding Gas

For TIG welding, reaction-free (inert) shielding gas is used. The gas atmosphere has a protective function, preventing chemical reactions with the liquid weld pool and the heated material. This guarantees high-quality weld seams.

The noble gases argon and helium, or a mixture of these gases, are used as shielding gases. Argon is used most frequently as it provides optimal conditions for ignition and ensures a particularly stable arc. Helium conducts heat more efficiently than argon and therefore ensures deep and wide penetration.

Tungsten Electrodes

The tungsten electrode is at the core of TIG welding. At 3380 degrees Celsius, tungsten has the highest melting point of any pure metal in the periodic table. This means the electrode can emit an arc that heats and liquefies the workpiece without itself melting away.

The electrodes are produced using a sintering process. They can also be alloyed using oxidic additives to improve their properties. The electrodes are color-coded according to the alloy used:

Tungsten/lanthanum oxide electrodes are colored blue

  • Pure tungsten (WP) (green):
    Flat, spherical electrode surface
    Ignition problems with DC
    Low current-carrying capacity
  • Thorium oxide (WT 20) (red):
    Excellent ignition properties
    Significantly higher current-carrying capacity than pure tungsten electrodes
    Slightly radioactive (alpha emitters)
  • Cerium oxide (WC 20) (gray):
    Similar properties to thorium
    Non-radioactive
  • Lanthanum oxide (WL 20) (blue):
    Longer service life than tungsten/thorium or tungsten/cerium oxide electrodes
    Poorer ignition properties

High Frequency Ignition

One particular characteristic of TIG is that the arc can be ignited without contact. A series of fast high-voltage pulses cause a spark to jump across to the workpiece and the arc then stabilizes itself. High frequency ignition is extremely easy for the welder to handle. The electrode cannot stick to the workpiece, is not contaminated, and no tungsten inclusions are created in the seam.

You can read more about the advantages of the TIG process in the Fronius blog article “TIG Welding: Top-Quality Connections.”

45 Comments

Join the discussion and tell us your opinion.

Jerald Fernandesreply
22. May 2018 at 17:32

Very nice to read these basics. Helps a lot

redakteurreply
23. May 2018 at 6:46
– In reply to: Jerald Fernandes

Thank you! Great to hear that!

EARL LOWERYreply
18. June 2018 at 17:45

Very helpful videos thank you

redakteurreply
19. March 2019 at 7:16
– In reply to: EARL LOWERY

Thank you!

Nathan Martinreply
16. March 2019 at 11:33

I’m glad you shared this helpful information with us. Please keep us up to date like this. This is actually a good and useful piece of information. thank you for sharing.

redakteurreply
19. March 2019 at 7:17
– In reply to: Nathan Martin

Thank you for your nice feedback! Glad you like these kind of blog posts!

James Johnsonreply
14. September 2019 at 2:43

Very helpful information. But we must focus on our safely first. Anyway thanks for sharing. Keep it up.

redakteurreply
13. July 2020 at 8:38
– In reply to: James Johnson

Thank you for your feedback!

aman josh jireply
16. May 2020 at 14:10

love your post

redakteurreply
13. April 2021 at 9:18
– In reply to: aman josh ji

Thank you!

Creamyreply
25. June 2021 at 11:51
– In reply to: aman josh ji

Wonderful information ❤️

Oliver TIGreply
11. July 2020 at 16:14

It is awesome to get to know about all the basics of Tig welding. Being a novice in this field i am highly thankful.

redakteurreply
13. July 2020 at 8:38
– In reply to: Oliver TIG

Thank you very much!

Abandireply
29. August 2020 at 19:46

I love Tig Welding and I hope to make a career from it I am just 19 now and had an accident for not wearing a helmet. Anyhow this insight is meaningful Thanks.

redakteurreply
13. April 2021 at 9:19
– In reply to: Abandi

Thank you very much for your honest words!

jasonreply
11. September 2020 at 14:46

You have explained tig welding in a very clear way.
I am a newbie and I hope i will improve my skills with it. Good work!

redakteurreply
14. September 2020 at 7:40
– In reply to: jason

Thank you very much for your feedback!

Jimmyreply
30. September 2020 at 10:38

Great explanation by you. it really helps beginners like me. Impressed by your work and hope you will definitely work like this in the future.
God bless you.

redakteurreply
15. October 2020 at 9:20
– In reply to: Jimmy

Dear Jimmy, we are happy to hear that you like this blog article. We are trying to do our best to keep it up – for example with our basics article about MIG/MAG welding or about how to correctly apply the welding settings. I hope those are helpful too 🙂

jackreply
20. November 2020 at 11:07

great You have explained tig welding in a very clear way.

redakteurreply
24. November 2020 at 8:28
– In reply to: jack

Thanks, Jack! We are happy to hear that you like it 🙂

Alisareply
18. January 2021 at 15:36

the great explanation you have cleared my confusion.

redakteurreply
19. January 2021 at 9:47
– In reply to: Alisa

Thank you very much, Alisa. Glad to hear that!

ketanreply
19. January 2021 at 6:08

This is the perfect article for beginners, Thanks for the same.
Will be looking for further blog posts on how to choose tungsten?, Setting up like Gas flow, Current, Angle etc.

redakteurreply
19. January 2021 at 9:48
– In reply to: ketan

Thank you very much for your feedback! There will be definitely more in the future… 😉

Hatimreply
1. March 2021 at 15:16

Quite Informational Very Good. Keep up the good work.

redakteurreply
29. March 2021 at 7:27
– In reply to: Hatim

Thank you very much!

Davidreply
1. March 2021 at 15:18

Very Good Article good work.

redakteurreply
29. March 2021 at 7:27
– In reply to: David

Thank you very much!

sakibreply
23. March 2021 at 14:49

Well, it’s good! Thanks for sharing such useful information, its really helpful. Keep posting…..

redakteurreply
29. March 2021 at 7:27
– In reply to: sakib

Thank you very much for your feedback!

sakibreply
25. March 2021 at 7:05

Love your site. My thanks for doing such a good job. I will come back to read more and inform my friends about your site.

redakteurreply
29. March 2021 at 7:28
– In reply to: sakib

Thank you very much! Glad to hear that!

Dave Walkerreply
10. April 2021 at 21:33

Very nice article cleared some of my confusions. A great resource for tig welders indeed.

redakteurreply
13. April 2021 at 9:19
– In reply to: Dave Walker

Thank you very much!

Welding Services Hamiltonreply
12. April 2021 at 13:01

Hey thanks for posting this useful content on what is tig welding presented here, I really hope it will be helpful to many. I hope you keep update us with such great tips and information in future too. This is a great post; I will share as much as I can. Appreciative content!!

redakteurreply
13. April 2021 at 15:32
– In reply to: Welding Services Hamilton

Thank you very much for your nice and honest feedback. Really appreciate it!

redakteurreply
13. April 2021 at 9:26

Thank you very much for your nice and honest feedback. Very glad to hear that!

Alade Petereply
25. June 2021 at 11:41

I’m so glad I stumbled upon this piece of beautiful write-up, how overwhelmed I am right now because this is part of my research work. I have read more about Tungsten Inert Gas Welding from different web pages but yours is more detailed and simple to understand, thanks so much for your wonderful information.

redakteurreply
28. June 2021 at 14:39
– In reply to: Alade Pete

Thank you very much for your kind feedback! Really appreciate it. Have a nice day!

Binaryreply
25. June 2021 at 11:48

Great write-up, thanks!

redakteurreply
28. June 2021 at 14:39
– In reply to: Binary

Thank you very much!

Alex Halesreply
2. September 2021 at 16:43

I am an industrialist and running 3 own factories but every time my factory machinery got broken or damage after some time. Can you suggest to me some good sort of welding equipment that is sufficient my all kind of welding issues and can run for a longer time?

Alex Halesreply
2. September 2021 at 16:44

I found TIG Welder useful but i have not any idea that either it is last longer or not?

redakteurreply
6. September 2021 at 9:28
– In reply to: Alex Hales

Hello Alex! Can you please send us an email to socialmedia.welding@fronius.com ? We will get in touch with you. Thank you very much!

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